Optimized scheduling based on available resources to reduce delivery times. Using the activity scheduling system based on the resources available in the company and configurable restrictions, the APS module provides managers with real-time data on potential bottlenecks, highlighting, where possible, production cost reductions, excess stock levels, incidence of setup changes, operating personnel overtime and production lead-time.

Optimization of logistics processes based on actual production requirements. The MASTER Factory® Warehouse Management System module simplifies warehouse flow management of raw materials, finished and semi-finished products – from external (suppliers) or from other departments/facilities (intra-company) – and assists the user with logistics activities. Real time recordings of all movements enable the calculation of future stock requirements, taking into account quantities allocated for orders as well as raw materials ordered.

Real-time communication between the operator and machine. The Execution & Control module supervises all production execution phases and progress by real-time process information collection. The transmission of variable data to the lines, via standard OPC, allows data exchange with all main industrial hardware and software.

Constant information updates on origins and quality of the lots. Recording raw material origins and consumption allows the Track & Trace module to trace the life cycle of each product and follow its movements. The operator can obtain an instant view of the production and logistic history of any lot at any time: the operations received and by which machinery, the raw materials and packaging materials of which it is composed and all the movements that concern it.

Definition, assessment and quality control of the entire industrial process. The Quality check module enables to verify the quality of all the materials used – from raw materials to packaging materials -, taking into account their features. The tests carried out allow to define the restrictions to be used during the production process, the company quality standard and – indirectly – the quality of the final product.

Product identification in compliance with industry standards. The Labelling module transmits to the label printers the data and the barcodes UCC/EAN, SSCC and THT in regards to the items based on the requests coming from the other modules. The Labelling module supports the most commonly used industrial labelling systems (NiceLabel, Markem, etc.).

The Labelling module transmits to the label printers the data and the barcodes UCC/EAN, SSCC and THT in regards to the items based on the requests coming from the other modules. During the production order planning phase, the personnel features that are recorded in the Personnel module, enable to assign jobs on the basis of available personnel and their related skills and to define what type and how many operators are needed to carry out the work tasks.

Analysis of actual performance and process efficiency. The Reports & Dashboards module shows real-time and historical data to measure the efficiency and productivity (KPIs + OEE) of every aspect of the production process. By using the integrated configurator it is possible to expand standard features to obtain customized reports and dashboards.

Unlimited access to product and process information. The Knowledge module allows to centralize production process know-how. CAD drawings, electrical plans, HACCP documentation, instructions, recommended procedures, safety instructions, hyperlinks, procedures… production staff can consult this information at any time to reduce error incidences.

Planning and management of maintenance activities to optimize plant performance and efficiency. The Maintenance module allows to manage preventive and breakdown maintenance to optimize system performance and efficiency. By means of statistical data regarding machines, departments, plants and anomalies, the module helps prevent possible malfunctions or sudden machine breakdowns.